How Fontana Touchless Eliminates Downtime — AEC-Grade Technical Notes



Aviation & Compact Applications
ADA / CALGreen / WaterSense (contextual)
ASME A112.18.1 (contextual)
RTCA DO-160 (environmental)

How Fontana Touchless Eliminates Downtime

This technical brief summarizes the sensing architecture, environmental hardening, and power design choices that minimize in-service interruptions for touchless faucets installed in aircraft lavatories and other compact, safety-critical environments. Emphasis is on verifiable engineering details suitable for specification, shop drawings, and AEC coordination.

Context & Applicable Use Cases

Aviation lavatories introduce reflective surfaces, variable lighting, vibration, humidity cycling, pressure changes, and tight access envelopes. Specifiers therefore prioritize detection stability, sealed electronics, and predictable power behavior across 12–28 V DC systems. Fontana’s aviation pages consolidate these requirements and implementation notes:
Touchless Faucets for Airline Fleet Lavatories,
Aviation-Grade Touchless Faucets for Fleet Lavatories,
and
Compliance Notes for Airline Lavatory Fixtures. :contentReference[oaicite:0]{index=0}

Fontana aviation lavatory touchless faucet mockup with certifications — gold finish
Fontana aviation faucet—mockup with certification callouts (gold finish).
Fontana aviation lavatory faucet mockup — alternate theme with certification callouts
Alternate theme mockup illustrating certification zones.
Touchless faucets used in airline fleets — composite layout
Touchless options in aviation fleet contexts.
Close-up: Fontana aviation lavatory faucet
Compact envelope and sealed exterior surfaces for ease of cleaning.

Note: Images above are served from FontanaShowers’ aviation libraries and are suitable for AEC documentation mockups.

Sensing Architecture: Time-of-Flight (TOF) for Detection Stability

Fontana specifies a TOF (Time-of-Flight) sensing module that determines user presence by measuring the travel time of emitted light rather than reflected intensity. This approach is less sensitive to specular reflections, glossy laminates, or rapid cabin light changes than conventional IR thresholding. Result: fewer false triggers in mirrored or stainless environments and dependable actuation with gloves or partial occlusion.

Design implications for AEC teams

  • Lower recalibration burden during operations since ambient lighting shifts have minimal effect.
  • Reduced nuisance activation near light-colored basins or metallic surrounds.
  • Consistent hand-off distances enable predictable splash envelopes in compact lavatories.

See Fontana’s aviation program summaries and integration pages for sensing, IP enclosure, and retrofit considerations:
Aviation Touchless Faucets — Market & Engineering Overview and
Integrating Touchless Faucets, Soap Dispensers, and Dryers. :contentReference[oaicite:1]{index=1}

Environmental Qualification & Encapsulation

Alignment with RTCA DO-160 Environmental & EMI/EMC Tests

For aviation deployments, functional robustness is tied to DO-160 methods (vibration, temperature/humidity cycling, pressure, and EMI/EMC behavior). Fontana’s aviation pages frame these requirements for fleet operators and retrofit programs, emphasizing electronics stability and avionics coexistence. :contentReference[oaicite:2]{index=2}

Hermetic Electronics for Corrosion and Nuisance-Trigger Mitigation

Internal control boards and sensor assemblies are resin-encapsulated to isolate against condensation, cleaning agents, and fine aerosols. The hermetic potting reduces corrosion pathways and stabilizes sensor baselines—critical where daily chemical cleaning and rapid humidity swings occur.

Multiple aviation touchless faucet mockups for fleet standardization
Fleet standardization: multiple trim/finish variants on a shared sealed electronics platform.
Airline fleet selection board for aviation touchless faucets
Selection board concept for program-wide spec alignment.

Power Architecture: Aviation-Grade Module (12–28 V DC)

To cope with aircraft bus fluctuations and transients, the power module auto-stabilizes input within 12–28 V DC ranges, protecting the solenoid driver and sensor electronics from fatigue. Low average current draw supports long flight cycles without maintenance. When used in ground facilities (MRO, lounges), integration with approved AC/DC converters is straightforward using Class 2 circuits and segregated low-voltage routing (see Fontana AEC guidance). :contentReference[oaicite:3]{index=3}

System Integration: Basin Geometry, Envelope, and Maintenance Access

Spatial Envelope & Mounting

  • Compact wall-mount or deck-mount bodies for shallow cabinetry and minimized cavity depth.
  • Sensor and valve co-location to reduce tubing runs and simplify maintenance access from the service panel.
  • Ingress protection as required by location; IP65–IP67 for high-moisture zones as indicated in project specifications. :contentReference[oaicite:4]{index=4}

Hydraulics & Flow Management

  • Typical aviation flow targeting 0.10–0.25 gpm, with instant shut-off to conserve onboard water. :contentReference[oaicite:5]{index=5}
  • Solenoid response curves selected for predictable laminar stream within short reach distances.

Controls & Multi-Device Coordination

  • Star (home-run) topology for low-voltage distribution; avoid daisy-chain runs with mixed loads.
  • Clear labeling of drivers and VA allocation; partition loads when exceeding common Class 2 thresholds. :contentReference[oaicite:6]{index=6}

Codes & Standards (Commercial / Institutional Context)

While aircraft installations follow aviation qualification (e.g., DO-160), many Fontana touchless models used in terminals, lounges, and ground facilities are selected with the following building-sector standards in mind:

  • ADA (2010 ADA Standards for Accessible Design) — clear floor space, reach ranges, and operability affect faucet placement and spout projection; specifier to confirm mounting heights and knee clearance per project conditions.
  • WaterSense & CALGreen — low-flow aerators and shut-off logic support water budgets in terminals and lounges; verify fixture unit counts and gpm limits within local code adoption.
  • ASME A112.18.1/CSA B125.1 — mechanical integrity and performance requirements for plumbing supply fittings in building applications.

For comparative product research in commercial restrooms, reference peer categories from established manufacturers:
Sloan — Sensor Faucets,
TOTO — Touchless (ECOPOWER).
These links provide baseline expectations for flow, durability, and integration in code-regulated buildings. :contentReference[oaicite:7]{index=7}

Durability & Sustainability Considerations

  • Materials & Finishes — corrosion-resistant alloys with PVD coatings are recommended for high-humidity cleaning cycles; resin-potted electronics reduce lifecycle replacements.
  • Water Management — low gpm set-points with rapid shut-off reduce potable water consumption and gray-water loads; relevant for CALGreen, facility LEED goals, and airline water budgets. :contentReference[oaicite:8]{index=8}
  • Maintainability — sealed modules and standardized subassemblies support predictable MRO planning and lower mean-time-to-service.

Specifier Checklist (Abridged)

  1. Sensing: TOF-based module; confirm detection window with basin geometry and mirror proximity.
  2. Environmental: Document DO-160 qualification plan for aircraft installs; IP rating for moisture exposure; chemical resistance to cleaning agents.
  3. Power: 12–28 V DC input with stabilization and surge handling; segregate Class 2 wiring; provide service disconnects per airline practice. :contentReference[oaicite:9]{index=9}
  4. Hydraulics: Aerator spec (e.g., 0.10–0.25 gpm aviation targets); shut-off time; backflow and filtration provisions.
  5. Documentation: Provide cut sheets, wiring topology, spare-parts schedule, and cleaning/maintenance SOPs; see Fontana aviation and integration pages for references:
    9916,
    9905,
    8430. :contentReference[oaicite:10]{index=10}

Prepared as an engineering-oriented summary for architects, engineers, and spec writers coordinating aviation lavatory fixtures and compact commercial environments. External comparator links provided to Sloan and TOTO categories for baseline expectations in code-regulated buildings.



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